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CRYOGENIC INSULATION
WITH PERLITE
During expansion the bubbles account for the excellent insulating properties and light weight
of Expanded Perlite. It is because of these unique properties that Perlite has
found wide acceptance in the insulation of cryogenic and low temperature
storage tanks, cold boxes, shipping containers and food processing facilities.
In addition to its thermal properties, Perlite is relatively low in cost, easy
to handle and non-flammable.
Advantage
- Perlite insulation exhibits low thermal conductivity and has
excellent thermal properties.
- Does not shrink, swell, warp or slump.
- Low cost, easy to handle and install.
- Non-combustible, meeting fire regulations and therefore
lowers insurance rates.
- Inorganic material that is vermin and rot resistant.
- As a result of its closed cell structure, the material
does not retain moisture.
Amol Dicalite Limited has executed many Perlite
Cryogenic Insulation projects and so far we have successfully completed
insulation of 23 LNG tanks including 3 tanks in Guangdong, China and 8 tanks in
Qatar. In fact in last one year we have completed 9 LNG tanks in USA, Qatar and
in India.
In year 2009, we have performed insulation on one
‘LIVE’ LNG tank (live top-up) in the USA.
All of our Portable Plants were designed
specifically for site expansion work based on the experience gained
through over 40 years of doing this work in the field. These Portable Plants
incorporate the most reliable technology that we have been able to develop over
these many years of experience.
We now have seven (7) Portable Plants that are
capable of working anywhere in the world and also an internal vibration system
for big LNG tanks that is successfully developed and very efficient. We can
give our clients just about any level of forced settlement they require to pre
load the resilient blanket on these tanks. We have insulated large size LNG
tanks in India, Qatar, China and the USA.
Amol Dicalite Limited has insulated numbers of Cold
Boxes and Double Wall Storage Tanks like Ethylene, Propylene, LOX, LIN, LAR
etc.
Amol Dicalite Limited has experienced people (‘Perliters’)
who operates a fixed Perlite Plant at our factory also operates the Portable Plants
since 1990 to execute cryogenic insulation jobs worldwide. The company has a
large and highly trained team of Indian and American nationals. The team we
have is very well equipped and well trained to execute jobs in time, on
schedule and in budget.
JOBS EXECUTED SINCE 1990
ONSITE EXPANSION OF PERLITE USING MOBILE EXPANDE – LNG Tanks: |
Sr. No. |
Name Of Customer |
Equipment |
Total Volume (Cu. M.) |
1 |
Ratnagiri, Dabhol, India (KaeferPLL) |
1 LNG Tank |
9,532 |
2 |
Xcel Energy Services Inc. Eau Claire, WI 54703 |
Live Topup LNG Tank |
85 |
3 |
Pine Needle LNG Project Stokesdale, NC 27357 |
Live Topup 2 LNG Tanks |
3,550 |
4 |
Sabine Pass, LA, USA Zachry |
2 LNG Tanks |
17,778 |
5 |
Ratnagiri, Dabhol, India (Kaefer Punj Lloyd) |
1 LNG Tank (Tank – 400) |
9,532 |
6 |
Petronet LNG, Dahej, India (Kaefer Punj Lloyd) |
2 LNG Tanks |
19,000 |
7 |
Cove Point Expansion Project Lusby, MD (CB&I) |
2 LNG Tanks |
25,330 |
8 |
Ratnagiri, Dabhol, India (PLL) |
1 LNG Tank |
9,532 |
9 |
Qatar Gas Ii, Ras Laffan, Qatar (Kaefer/IHI) |
5 LNG Tanks |
70,000 |
10 |
Freeport, Texas, USA (TZS) |
2 LNG Tanks |
18,000 |
11 |
Ras Gas, Ras Laffan Qatar Kaefer/MHI |
1 LNG Tank |
12,015 |
12 |
Guangdong LNG Terminal Guangdong (China) – Saipem |
3 LNG Tanks |
46,792 |
13 |
Ras Gas, Ras Laffan Qatar Kaefer/IHI |
2 LNG Tanks |
26,032 |
14 |
Shell LNG, Hazira India (Through Saipem, France) |
2 LNG Tanks |
18,064 |
|
|
24 LNG Tanks + 3 Topup |
285,242 |
ONSITE EXPANSION OF PERLITE USING MOBILE EXPANDER – LIN\LOX\LAR Type Tanks: |
Sr. No. |
Name Of Customer |
Equipment |
Total Volume (Cu. M.) |
1 |
SAIL IISCO Site, Burnpur, India (BOC India Limited) |
2LIN/2LOX Tanks |
5,650 |
2 |
SAIL RSP Site, Rourkela, India (BOC India Limited) |
LIN/LOX Tanks |
2,610 |
3 |
PRAXAIR INC., Mt. Vernon, Mobile, USA |
LIN/LOX Tanks |
1,416 |
4 |
IOCL Panipat Site, (Kaefer Punj Lloyd) |
2 Ethylene & 2 Propylene Tanks |
8,500 |
5 |
JSW Steel Site, Bellary, India (BOC) |
LIN/LOX/LAR Tanks |
3,700 |
6 |
Reliance Industries Ltd India (Through Punj Lloyd/Whessoe) |
1 LPG tank |
3,196 |
7 |
Ispat Steel Dolvi India (Through Boc India) |
2 Nos. LOX Tanks 1 No. LIN Tank |
4,650 |
8 |
Reliance Petroleum Limited, Jamnagar. (Through Punj Lloyd) |
1 No. LPG Cryogenic Tank |
2,353 |
9 |
Indian Petrochemicals Corporation Ltd., Gandhar. (Through Motherwell Bridge Projects Ltd., Motherwell (Scotland) |
2 Nos. Ethylene Storage Tanks |
5,600 |
10 |
Finolex Industries Ltd., Ratnagiri. |
1 No. Ethylene Storage Tank |
1,950 |
11 |
Reliance Industries Ltd., Hazira. |
1 No. Propylene Tank |
1,950 |
12 |
Essar Gujarat Ltd., Hazira |
2 Nos. Liquid Oxygen tanks |
504 |
13 |
Indian Petrochemicals Corporation Ltd., Nagothane. |
1 No. Ethylene Storage Tank |
2,262 |
|
Total Volume filled for LIN\LOX\LAR Tanks |
44,341 |
ONSITE EXPANSION OF PERLITE USING MOBILE EXPANDER – COLD BOXES: |
Sr. No. |
Name Of Customer |
Equipment |
Total Volume (Cu. M.) |
1 |
Mirfa Project, Abu Dhabi, UAE (Kaefer L. L. C.) |
2 Cold Boxes |
11,050 |
2 |
SHELL, Pearl GTL Project, RLIC, Qatar (Kaefer L.L.C.) |
8 Cold Boxes |
28,400 |
3 |
Air Liquide, ORYX Project, RLIC, Qatar (Kaefer L.L.C.) |
2 Cold Boxes |
2,600 |
4 |
SAIL RSP Site, Rourkela, India (BOC India Limited) |
2 Cold Boxes |
2,340 |
5 |
PRAXAIR INC., Mt. Vernon, Mobile, USA |
Cold Box |
636 |
6 |
Airliquide Engineering India Ltd. BSL Orissa |
3 Cold Boxes |
2,233 |
7 |
Airliquide Syria LLC. Adraa Industrial City, Syria |
Cold Box |
1,100 |
8 |
Airliquide Engineering India Ltd. JSPL Raigarh |
3 Cold Boxes |
2,081 |
9 |
JSW Steel site, Bellary, India (BOC) |
2 Cold Boxes |
5,000 |
10 |
BECHTEL (LINDE), EGYPT |
4 Cold Boxes |
15,000 |
11 |
ESSAR GUJARAT LTD., HAZIRA |
1 Cold Box |
2,000 |
12 |
Bombay Oxygen Corpn. Ltd., Kalwae, Mumbai (India) |
1 Cold Box |
1,300 |
Total Volume filled for COLD BOXES |
73,740 |
REMOVAL OF PERLITE: |
Sr. No. |
Name Of Customer |
Equipment |
Total Volume Cu. m |
1 |
Reliance Industries Ltd., Nagothane |
Cold Box |
460 |
2 |
Reliance Industries Ltd., Nagothane |
Cold Box |
460 |
3 |
Dabhol Tank 400 |
LNG Tank |
3395 |
4 |
Indian Petrochemicals Corporation Ltd., MGCC, Nagothane. |
Cold Box |
230 |
5 |
Gujarat State Fertilizer Co. Ltd., Baroda. |
Cold Box |
1100 |
6 |
Shell Hazira India |
LNG tank |
6559 |
7 |
Indian Petrochemicals Corporation Ltd., MGCC, Nagothane. |
Cold Box |
230 |
8 |
Birla Copper, India |
Cold Box |
250 |
9 |
Indian Petrochemicals Corporation Ltd., Dahej. |
Cold Box |
4500 |
10 |
Birla Copper, Dahej, Gujarat |
Cold Box |
350 |
Total Perlite Removal Volume |
17,534 |
Experience List of Perliting of LNG tanks by our CEO-Cryo Business-Mr. W.H.Waugh |
LOCATION |
TANKS |
CONTRACTOR |
EASLEY, S. CAROLINA |
1 – 10MB LNG TANK |
CB & I |
LACROSSE, WISCONSIN |
1 – 600MG LNG TANK |
CB & I |
AUSTELL, GEORGIA |
1 – 80 MMSCF LNG SPHERE |
CB & I |
EVERETT, MASS |
1 – 600MB LNG TANK |
CB & I |
HAVERMILL, MASS |
1 – 116MB LNG TANK |
CB & I |
MCKEE CITY, NEW JERSEY |
1 – 400 MMSCF LNG TANK |
CB & I |
KOKOMO, INDIANA |
1 – 400 MMSCF LNG TANK |
CB & I |
ATLANTA, GEORGIA |
1 – 450 MB LNG TANK |
CB & I |
ACUSHNET, MASS |
1 – 87MB LNG TANK |
CB & I |
PROVIDENCE, RI |
1 – 600MB LNG TANK |
CB & I |
NASHVILLE, TENNESSEE |
1 – 290MB LNG TANK |
CB & I |
LAPORTE, INDIANA |
1 – 580MB LNG TANK |
CB & I |
SPRINGFIELD, TENNESSEE |
1 – 5MB LNG SPHERE |
PDM |
COLUMBUS, GEORGIA |
1 – 145MB LNG TANK |
CB & I |
OMAHA, NEBRASKA |
1 – 290MB LNG TANK |
CB & I |
HOPKINTON, MASS |
1 – 290MB LNG TANK |
CB & I |
KINGSPORT, TENNESSEE |
1 – 348MB LNG TANK |
CB & I |
WESCOTT, MINNESOTA |
1 – 580MB LNG TANK |
CB & I |
CHARLESTON, S.C. |
1 – 175MB LNG TANK |
PDM |
WATERLOO, IOWA |
1 – 117MB LNG TANK |
PDM |
RELEIGH, NC |
1 – 290MB LNG TANK |
CB & I |
TRUSSVILLE, ALABAMA |
1 – 116MB LNG TANK |
CB & I |
SAVANNAH, GEORGIA |
3 – 400MB LNG TANKS |
CB & I |
VENTURA, IOWA |
1 – 630MB LNG TANK |
PDM |
WATERLOO, IOWA |
1 – 116MB LNG TANK |
CB & I |
DANDENONG, VICTORIA, AUSTRALIA |
1 – 175MB LNG TANK |
CBI PTY. LTD |
LAKES CHARLES, LA |
3 – 600MB LNG TANKS |
PDM |
KINGSPORT, TENNESSEE |
TOP UP 1 LNG TANK |
CB & I |
CARY, NORTH CAROLINA |
TOP UP 1 290MB LNG TANK |
CB & I |
SALEM, MASS |
1 – 290MB LNG TANK |
PDM |
LAKE CHARLES, LA |
TOP UP 3 600MB LIVE LNG TANKS |
PDM |
FARMINGDALE, NJ |
1 – 117MBBL LNG TANK |
PDM |
ZEEBRUGGE, BELGIUM |
3 – LNG TANKS |
FABRECO |
BENTONVILLE, NC |
1 – LNG TANK |
PDM |
AUGUSTA, GEORGIA |
1 – LNG TANK |
GRAVER |
CANTON, GEORGIA |
1 – LNG TANK |
CBI NACON |
ROANOKE, VA |
TOP UP 1 LIVE LNG TANK |
ROANOKE GAS |
EAU CLAIRE, WI |
TOP UP 1 LIVE LNG TANK |
N.S. POWER CO |
TRUSSVILLE, AL |
TOP UP 1 LIVE LNG TANK |
TRUSSVILLE LNG |
SAVANNAH, GA |
TOP UP 1 LIVE LNG TANK |
CBI NACON |
Experience List of Perliting of LNG tanks by our CEO-Cryo Business-Mr. W.H.Waugh) |
LOCATION |
TANKS |
CONTRACTOR |
EAU CLAIRE, WIS |
TOP UP 1 LIVE LNG TANK |
NORTHERN STATES POWER |
LAKE CHARLES, LA |
TOP UP 3 LIVE LNG TANKS |
PDM |
BOTAS, TURKEY |
BLOCKS 3 LNG TANKS |
STFA |
ATLANTA, GA |
TOP UP 1 LIVE LNG TANK |
ATLANTA GAS CO |
INDIANAPOLIS, IN |
1 – 290MB LNG TANK |
PDM |
NAMPA, IDAHO |
TOP UP 1 LIVE LNG TANK |
INTERMOUNTAIN GAS |
LAKE CHARLES, LA |
TOP UP 1 LIVE LNG TANK |
TRUNKLINE LNG |
BOSTON, MA |
STRIP 1 – 290MB LNG TANK |
CBI SERVICES |
EAU CLAIRE, WIS |
TOP UP 1 LIVE LNG TANK |
N.S.P. |
SALLEY, S. CAROLINA |
1 – LNG TANK |
CBI |
CHATTANOOGA, TN |
TOP UP 1 LIVE LNG TANK |
PDM |
ARZEW, ALGERIA |
TOP UP 3 LIVE LNG TANKS |
BECHTEL |
BOTAS, TURKEY |
3 LNG TANKS |
TECHNIGAZ |
WILLIS, TX |
1 LNG TANK & 1 COLD BOX |
CBI NACON |
CARLTON, MN |
TOP UP 1 LIVE LNG TANK |
NN GAS CO |
LAKE CHARLES, LA |
TOP UP 1 LNG TANK |
TRUNKLINE |
BUENOS AIRES, ARGENTINA |
1 LNG TANK |
PDM |
COVE POINT, MD |
TOP UP 4 LNG PUMP CASINGS |
COLUMBIA LNG |
ARZEW, ALGERIA |
TOP UP 3 LIVE LNG TANKS |
M W KELLOGG |
QATAR |
3 LNG TANKS WITH INTERNAL VIBRATION |
SN TECHNIGAZ |
MEMPHIS, TN |
1 LNG TANK |
CBI NACON |
COVE POINT, MD |
TOP UP 3 LNG TANKS |
COLUMBIA LNG |
QATAR |
1 LNG TANK NO.4 WITH INTERNAL VIBRATION |
SNT TECHNIGAZ |
QATAR |
2 LNG TANKS NO.5 AND NO.6 WITH INTERNAL VIBRATION |
INTECH |
TRINIDAD, W.I. |
1 LNG TANK NO.1 WITH INTERNAL VIBRATION |
CISL |
TRINIDAD, W.I. |
1 LNG TANK NO.2 WITH INTERNAL VIBRATION |
CISL |
QATAR |
1 LNG TANK NO.7 WITH INTERNAL VIBRATION |
INTECH |
CARTAGENA, SPAIN |
BLOCKS FOR 1 LNG TANK |
AGROMAN |
PROVIDENCE, R.I. |
TOP UP 1 LNG TANK |
DUKE ENERGY |
PURTO RICO |
1 LNG TANK |
PDM |
BORDEAUX, TN |
TOP UP 1 LNG TANK |
PIEDMONT NATURAL GAS |
LAKE CHARLES, LA |
TOP UP 3 LNG TANKS |
TRUNK LINE LNG |
DABHOL, INDIA |
PERLITE ORE FOR 3 LNG TAKS |
WHESSOE/PDM |
CERTIFICATES
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